In the recent years, there has been a significant shift in the concept and prioritizing sustainability in building materials. This is why the fully automatic fly ash brick making machine has seen a huge demand. These machines have revolutionized the brick manufacturing industry because it offers a number of advantages over the traditional ones. Not just in cost savings, the experts of fly ash brick machine manufacturers in Gujarat have seen that it can offer higher efficiency as well as superior brick quality.
There is a rapid urbanization all across the country. Therefore, the demand for infrastructure projects are also high. So, to keep up with this demand, the brick manufacturing industry also has to see a change in its technology. The fully automatic fly ash brick making machine is one such step towards efficiency without compromising on sustainability.
Understanding why these machines is seeing an increasing adoption across India
Environmental benefits
Fly ash is a byproduct of coal combustion that is found in thermal power plants. Historically speaking, it has posed several environmental disposal challenges which has caused land pollution as well as health hazards. So, when this fly ash can be used to convert into something valuable in the construction, it has become a popular choice. The fully automatic machines can use these fly ash and make it optimally used to create a better and efficient resource that will lead to minimal waste. Also, the fly ash bricks do not require clay, which means that there is no depletion of topsoil involved in making them. This practice therefore aligns with the concept of global sustainability goals and is a step towards making India committed to eco friendly construction practices. In the long run, it will reduce the industry’s carbon footprint.
Better efficiency and productivity
The traditional brickmaking method was very time consuming and involved a lot of labour. Therefore the production was inconsistent and also had a higher value. With this fully automatic fly ash brick making machines, the entire production has been streamlined through automation. Consequently, there is an increased output and there is less dependency on manual labor. Also, these machines come equipped with different hydraulic and vibratory systems, which means that it is faster and better in creating uniform bricks. Therefore, when it comes to a project which definitely requires consistent quality of bricks while also meeting large scale demands, this is the most efficient option. Interestingly, the automation also offers better customization, which is again an advantage where the developers are constructors are creating something new.
Cost effective
Like every business, construction business also looks for options which can offer cost effective solutions. While the initial investment in this fully automatic machines is substantial, when you look at the long term benefits, it will outweigh the cost. It reduces the labour expenses, which means you need fewer workers compared to the traditional brick kilns. Also, the material required is minimized, which means that procuring raw materials which are otherwise costly is reduced. And when you calculate it in terms of production value, it will lead to lower production cost per brick. Also, as fly ash is an industrial waste, it is available in lower cost compared to clay. Interestingly, even though it is made from a waste substance, the durability and strength of these bricks is pretty high and therefore it requires less maintenance and less construction cost is involved. Overall, it makes a cost effective choice for developers and builders.
Better quality of bricks
The fully automatic machines offer uniform mixing of the raw materials. So, the output is a precise compaction, which is why the bricks are made of consistent shape, size and strength. This is not possible when you look at a traditional clay brick because there will be variation in dimensions and structural integrity. This higher compressive strength as well as the better resistance towards wear and tear and moisture of the fly ash bricks has made it one of the most preferred choices in new age construction. The high pressure hydraulic system that are used in these machines can make the bricks of high density, which means they are more resistant to weathering and environmental damages. Again, when you look at it in longer term, these products offer better longevity, higher durability and the structures that are built out of it are more environmentally safe as well as strong. In a new study, it has also been found that these fly ash bricks have better thermal insulation properties. That means that the buildings will consume lesser energy in terms of heating and cooling. This is a big appeal in modern construction practices.
Government support and Regulations
The Indian government has been actively promoting the use of fly ash in the construction business because it will help to prevent and control the environmental concerns that is associated with its disposal. There are policies and incentives which have been implemented to encourage the adoption of fly ash bricks. The Ministry of Environment, Forest and Climate Change has made it mandatory for thermal power plants to supply the fly ash to the brick manufacturers at zero cost. This means that they get it in more accessible form for the production. There are many state governments who have also introduced various subsidies and financial incentives to encourage the new age builders to adopt to this eco friendly construction materials. The Swachh Bharat Abhiyan and Smart Cityones Mission will also advocate for this kind of sustainable building solutions.
Technological advancement
The integration of the advanced technologies in the building material industry improves the functionality of the overall process. So, features like automatic raw material weighing, auto mixing and conveyor discharge system improves the product quality while also taking care of the production efficiency. There are some advanced models which can also give you the real time monitoring and also offers remote operation capacities. This means the manufacturers can optimise the performance and also reduce the downtime.
Market growth and future prospect
The global fly ash brick machine market is projected to grow very significantly in the coming years. A report by transparency market Research shows that the market is valued at U.S. $533.5 million in 2023, which is estimated to reach of U.S. $855.9 million by 2034.
So this growth is only fueled because there is an increased urbanization, but it is our responsibility to keep looking to continuous research and innovation such as this machine which offer sufficient, affordable and accessible solutions to the future of sustainable construction.
